RIMS Commissioning

Run at a  water only "mash" on the system first to help you detect problems before you do a real mash.  Combine this with the cleaning and flushes you'll want to do anyhow.  Do NOT assume that the recirc. flow you get during this false mash will be anywhere near the flow you'll get during a mash!  To ball park that and to check for air leask in the plumbing between the tun and pump (they can cause the resulting brew to taste of cardboard due to HSA) , start with tap water, recirc at a highest flow you can to purge any air in the plumbing.  Then restrict the manifold or false bottom at the bottom of the tun.  Keep increasing the restriction until you hear the pump cavitating (see footnote 1), then back off a bit on the flow 'til the noise just stops and look for air bubbles in the recirculating water. I have a short length of 5/8" ID vinyl tubing for this (it's also servers as a coupling) but you can use some clear vinyl on on the discharge side for this.  Stopping the flow via a valve or crimping the hose downstream of the monitoring point will make any air bubbles more noticably since they won't be whizzing past.  You can  apply water to joints in the suction piping to find any air leaks (the air bubbles will be reduced).  Repeat with 170 degF water if you have any sort of unions (and especially flexible tubing in the suction piping) since joints can loosen when the temp. increases due to changes in material properties and via thermal expansion.  With the higer temp. water, you'll note that less restriction is needed to cause caviation which brings up...

Don't feel bad if the grain bed gets stuck.  You'll know because of the reduced recirc flow and maybe the sound of caviatation if it's really stuck.  Unstick it by stopping the flow (and maybe the heat source too), hope the bed "refloats" or stir the bed.  Start recircing from no flow and gradually increase it.  Ways to prevent this are experience (see next item) and/or a sight glass connected to the suction side of the pump.  The later will help you avoid the bane of some RIMS' (at least IMHO)- stuck mashes.  It'll allow you to actually see the degree of grain bed compaction via the amount of pressure available at the pump.  A length of 1/4" ID or so vinyl tubing works and is cheap and usually easy to install.  One caveat tho'- it'll suck air if the abs. pressure at the point of connection is lower than atomspheric so put a valve in the line between the suction piping and the sight glass.  You might find that you can go a below atomspheric with your pump.  How do you find out how little pressure is "too" little?  I guess you could stick a bed on purpose or ....

Save a spent grain bed for expermentation- play around with the variables (false bottom or manifold design, mash thickness, stirring, recirc. flow, bypass flow, and/or etc.) while you analysis how the system responds.   It won't behave exactly like a real mash, but it's plenty close enough give you a good feel for how the system behaves- and you don't risk screwing up a real mash.   I suspose you could add sugar more closely emulate a real mash, but I think that's a bit over the top...

Measure the temp. of the fluid downstream of the heat source.   Vary the flow and see what the effect on the temp. is.  Opinions differ on how hot is "too hot" and even whether it's worth considering.  FWIW, I kill the heater when this temp. is greater than 2 degF above the setpoint...  YMMV.

For your first mash or two:

Footnotes:
1. Pump cavitation occurs when the pressure on it's suction side is too low.  It results in a noticable flow reduction and is usually accompanied by a noise kinda like what you'd imagine the pump would sound like if the fluid had sand or gravel in it (about like to a yard facuet that's barely open).  Basically, small bubbles of water vapor form  (i.e., the water boils) due to the decreased pressure.  This typically occurs on the back side on the impeller blades.  Over a long period, it'll eventually errode them.  Don't worry about this with a typical RIMS pump and it's low usuage- we're talking at least days or weeks to do damage.  The bottom line for RIMSs is that you want to avoid it because it reduces the recirc. flow.  If it happens, it usually means the grain bed is pretty well stuck.

2.  For the first few mashes, I recommend pale ale malt the base since mashes with it are pretty hard to screw up.  Also they are easy to mash- only one temp. boost will be needed (to mashout- about 168 degF) and the lenght of time it takes to do the boost isn't that important.  Try to avoid speciality malts that are enzyme deficient (since pale ale malt doesn't have alot to spare for other grains).  Also avoid  or flaked grains (they tend to slow recirc. alot).


Go to my  RIMS page  or Email me any questions or comments.