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marc pullum
Member
Username: Brewinales

Post Number: 105
Registered: 06-2006
Posted From: 72.196.31.243
Posted on Tuesday, October 13, 2009 - 10:29 pm:   Edit Post Delete Post View Post/Check IP    Ban Poster IP (Moderator/Admin only)

our club is looking into building a mash system for our 100 gallon boiler that we use for twice yearly club big brews. we usually use around 250 lbs of grain . any thoughts or suggestions of what other clubs have done? thanks
 

Bill Pierce
Moderator
Username: Billpierce

Post Number: 10796
Registered: 01-2002
Posted From: 24.141.103.148
Posted on Wednesday, October 14, 2009 - 02:32 am:   Edit Post Delete Post View Post/Check IP    Ban Poster IP (Moderator/Admin only)

If you have a 200 gallon kettle, you're talking about 150 gallon batch sizes. That's almost 5 US barrels. It might be worth your while to search sites that sell surplus and liquidated commercial brewing equipment.
 

marc pullum
Member
Username: Brewinales

Post Number: 106
Registered: 06-2006
Posted From: 72.196.31.243
Posted on Wednesday, October 14, 2009 - 04:51 am:   Edit Post Delete Post View Post/Check IP    Ban Poster IP (Moderator/Admin only)

Bill: thats a 100 gallon boiler and we usually wind up with around 85 gallons
 

Kevin Kowalczyk
Advanced Member
Username: Itsfunbrewingbeer

Post Number: 774
Registered: 10-2007
Posted From: 209.252.39.59
Posted on Wednesday, October 14, 2009 - 03:38 pm:   Edit Post Delete Post View Post/Check IP    Ban Poster IP (Moderator/Admin only)

You need at least a 100 gallon mash tun for 250 lbs of grain.

Two 55 gallon drums?

http://www.usplastic.com/catalog/variant.asp?catalog%5Fname=usplastic&category%5 Fname=25&product%5Fid=15696&variant%5Fid=74215
 

Bill Pierce
Moderator
Username: Billpierce

Post Number: 10798
Registered: 01-2002
Posted From: 24.141.103.148
Posted on Wednesday, October 14, 2009 - 03:59 pm:   Edit Post Delete Post View Post/Check IP    Ban Poster IP (Moderator/Admin only)

Make sure that any plastic drum will not deform when full of mash. At a mash thickness of 1.25 quarts per pound, 125 lbs. of grain and strike water will have a total weight of 451 lbs.
 

Doug W
Intermediate Member
Username: Pivorat

Post Number: 371
Registered: 08-2004
Posted From: 151.163.3.10
Posted on Wednesday, October 14, 2009 - 04:04 pm:   Edit Post Delete Post View Post/Check IP    Ban Poster IP (Moderator/Admin only)

I would suggest finding yourself a steam jacketed kettle from a school thats been pulled from service. They can be found in used surplus supply houses, one in mind is restraunt equippers which has several warehouses, you could possibly check your local yellowpages for used equiptment as well. the web comes up with Mid Nebraska Restaurant Supply
4125 Dahlman Ave
Omaha, NE 68107
800-652-9366

give em a try is all I'd suggest. I did see someone use a old chest freezer with a big SS braid bottom as a Tun somewhere if I could only find the website. That should be pretty cheap to do as well.
 

Nephalist
Member
Username: Nephi

Post Number: 202
Registered: 12-2005
Posted From: 71.134.50.35
Posted on Wednesday, October 14, 2009 - 10:35 pm:   Edit Post Delete Post View Post/Check IP    Ban Poster IP (Moderator/Admin only)

I recall a BYO article about a big club brew that built a box out of wood and lined it with plastic. Could be disassembled when not in use,

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