Knights of the Brown Bottle Home Brew Club of Arlington, Texas

Q: Anyone have thoughts and/or advice on converting a 15.5 Gallon Keg to a brew Kettle?

A: I've converted two kegs using this method, it worked great. Critical to the process is starting with the lid before you cut so you know what diameter, using a jig to hold the dremel, and wearing ear AND eye protection. Filling the keg 1/2 full of water really helps with stability and sound. http://texanbrew.com/article.php?story=20021110200202146 Should take you about 20 minutes and about 5-6 discs per keg. I have Zymico Weld-B-GoneTM weldless fittings through-out my system (three 1/2" valves, two thermometers, and one sight-glass) , and have been VERY pleased - all stainless, and they never leak. I purchased them all from Grape & Granary: http://www.thegrape.net/browse.cfm/2,1370.html Before drilling the hole I would suggest you pick up your plumbing first, and then size the hole; for Zymco Weld-B-GoneTM fittings, mine were 7/8" holes for the 1/2" valves. If you are going to do more than one hole, you are better off investing in a step-drill - they cost around $30, but you can re-use the bit numerous times and it leaves a very clean finish. Go slow, lean into it, and use lots of oil! I would also suggest you do a sample hole or two in the top (assuming you are going to discard it) just to get a feel for how the bit cuts (regardless if you get a cheap hole saw or step bit). Best if you have someone help you while drilling BTW. ~ Vince